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PDC composite sheet technology breakthrough: enabling efficient energy exploration and mining

2025-04-28
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Introduction

Recently, as the global demand for energy exploration and mining continues to grow, PDC composite sheets (polycrystalline diamond composite sheets) as key cutting materials have become the focus of industry attention due to their excellent wear resistance and high temperature resistance. JCB DIAMOND's new generation of PDC composite sheets has passed international authoritative testing, with a 30% performance improvement, and is expected to bring revolutionary breakthroughs in the fields of oil drilling, geological drill bits and hard rock mining.


PDC composite sheet: the "core weapon" for energy and resource development

PDC composite sheets are composed of a polycrystalline diamond layer and a cemented carbide matrix. Due to its ultra-high hardness and impact resistance, they are widely used in oil drill bits, mining drilling tools and tunneling equipment. According to industry reports, drill bits using high-quality PDC composite sheets can significantly extend their service life and reduce mining costs, especially for extreme working conditions such as shale gas and deep well drilling.


Technological innovation: Breaking through the bottleneck of high-temperature and high-pressure synthesis

The fifth-generation PDC composite sheet released this time adopts high-temperature and high-pressure synthesis technology (HPHT) and nano-level interface treatment technology to improve the bonding strength between the diamond layer and the substrate to the industry-leading level. Experimental data show that in a simulated underground high-temperature environment of 150°C and 200MPa, its cutting efficiency is 40% higher than that of the previous generation of products, providing reliable guarantee for the development of deep-sea oil and gas fields and ultra-deep mines.


In addition, [JCB DIAMOND] simultaneously launched a customized PDC composite sheet service, which can adjust the size, tooth shape and impact resistance level according to customer needs to adapt to a variety of complex geological conditions.


[JCB DIAMOND] has reached strategic cooperation with many energy giants in North America and the Middle East. Its products have been successfully applied to shale oil horizontal well drilling projects. Customer feedback shows that the drilling speed has increased by 25% and the cost per well has decreased by 18%.


About JCB DIAMOND

JCB DIAMOND  Its products include PDC composite sheets, diamond grinding wheels and diamond powders, serving more than 50 countries and regions around the world. The company has passed ISO 9001 certification and has 30 core patented technologies, and is committed to providing efficient and sustainable solutions for the energy and resources industry.

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