The JCB JMD series of synthetic single crystal diamond refers to fine and ultra-fine grain diamonds with sizes ranging from 60/70 to 800/1000 mesh. This series features golden-yellow crystals with a complete hexoctahedral structure, low impurity content, and excellent transparency. They exhibit outstanding static strength, impact toughness, and thermal stability. The JCB JMD series of synthetic single crystal diamonds are suitable for metal bond, electroplated bond, ceramic bond, and resin bond applications. They are primarily used in the manufacturing of cutting tools, drilling tools, and grinding and polishing tools for precision machining, widely applied in processing optical glass, precision ceramics, semiconductor materials, magnetic materials, sapphire, polycrystalline silicon, monocrystalline silicon, and various gemstones.
Product Introduction:
Our JMD series of synthetic single crystal diamond refers to fine and ultra-fine grain diamonds with sizes ranging from 60/70 to 800/1000 mesh. This series features golden-yellow crystals with a complete hexoctahedral structure, low impurity content, and excellent transparency. They exhibit outstanding static strength, impact toughness, and thermal stability. Suitable for metal bond, electroplated bond, ceramic bond, and resin bond applications, they are primarily used in the manufacturing of cutting tools, drilling tools, and grinding and polishing tools for precision machining. These tools enable high-speed cutting, improve the smoothness, flatness, and dimensional accuracy of cut surfaces, significantly reduce material loss, and minimize the need for subsequent surface polishing. They are widely applied in processing optical glass, precision ceramics, semiconductor materials, magnetic materials, sapphire, polycrystalline silicon, monocrystalline silicon, and various gemstones. Among them, ultra-fine grain diamonds can also serve as raw materials for high-grade PDC (Polycrystalline Diamond Compact) composites. Compared to traditional micron powders, the hexagonal and octahedral fine-grained diamonds maximize the packing density of the powder, increasing the volume of diamond in the PDC and improving the bonding of diamond particles within the PDC. As a result, the synthesized PDC exhibits significantly enhanced wear resistance, impact resistance, and thermal stability compared to traditional micron powders.
Metal Bond | Ceramic Bond | Resin Bond | Electroplating Bond |
JMD100 Features: Primarily composed of complete hexahedral or octahedral and isometric shapes, extremely regular crystal structure, very few inclusions and bubbles within the diamond, accuratesize, yellow color, excellent transparency, and extremely high impact toughness and thermal stability. Applications: Used for manufacturing diamond cutting blades and saw blades, suitable for processing difficult-to-machine materials such as hard alloy tools, composite superhard material tools, and superhard ceramics. | |
JMD80 Features: Primarily composed of complete hexahedral or octahedral and isometric shapes, regular crystal structure, few inclusions and bubbles within the diamond, accuratesize, yellow color, good transparency, high impact toughness, and thermal stability. Applications: Suitable for processing non-metallic materials such as ruby, sapphire, optical glass, automotive glass, monocrystalline and polycrystalline silicon, engineering ceramics, and magnetic materials | |
JMD60 Features: Primarily composed of hexahedral or octahedral and isometric shapes, over 95% complete crystal structure, relatively few inclusions and bubbles within the diamond, accuratesize, yellow color, good transparency, high impact toughness, and thermal stability. Applications: Suitable for processing non-metallic materials such as ruby, sapphire, optical glass, automotive glass, monocrystalline and polycrystalline silicon, engineering ceramics, and magnetic materials. | |
JMD40 Features: Primarily composed of hexahedral or octahedral and isometric shapes, 90% complete crystal structure, moderate inclusions and bubbles within the diamond, accuratesize, yellow color, moderate transparency, relatively high impact toughness, and thermal stability. Applications: Suitable for processing brittle non-metallic materials such as ruby, sapphire, optical glass, monocrystalline and polycrystalline silicon, carbides, and plastics. | |
JMD20 Features: 70% complete crystal structure, relatively high impurity content, moderate impact toughness, and thermal stability. Applications: Low-load grinding and cutting of glass, low-load edge rounding of quartz and carbides, semi-finishing of flat glass, chamfering of dental materials, beveling of glass furniture and mirrors, etc. | |
JMD10 Features: Irregular and sharp crystal shapes, high impurity content, excellent brittleness, good self-sharpening properties, and incomplete crystal structure for betterretention. Applications: Suitable for resin and ceramic bonding agent tools requiring longer service life and low-demand electroplated bonding agent tools. Used for processing steel, hard alloys, and magnetic materials, polishing ceramic blocks and stone, setting jewelry, grinding dental materials, cutting rubber sheets, etc. |
Grade Particle Size | JMD10 | JMD20 | JMD40 | JMD60 | JMD80 | JMD100 |
60/70 | Y | Y | Y | Y | Y | Y |
70/80 | Y | Y | Y | Y | Y | Y |
80/100 | Y | Y | Y | Y | Y | Y |
100/120 | Y | Y | Y | Y | Y | Y |
120/140 | Y | Y | Y | Y | Y | Y |
140/170 | Y | Y | Y | Y | Y | Y |
170/200 | Y | Y | Y | Y | Y | Y |
200/230 | Y | Y | Y | Y | Y | Y |
230/270 | Y | Y | Y | Y | Y | Y |
270/325 | Y | Y | Y | Y | Y | Y |
325/400 | Y | Y | Y | Y | Y | Y |
400/500 | Y | Y | Y | Y | Y | Y |
500/600 | Y | Y | Y | Y | Y | Y |
600/800 | Y | Y | Y | Y | Y | Y |
800/1000 | Y | Y | Y | Y | Y | Y |
JCB GB/T6406-1995 | USA ANSI US Mesh # | European Community FEPA D | International Standard ISO | Russia GOST9206-80 |
60/70 | 60/70 | D251 | 250/212 | 250/200 |
70/80 | 70/80 | D213 | 212/180 | |
80/100 | 80/100 | D181 | 180/150 | 200/160 |
100/120 | 100/120 | D151 | 150/125 | 160/125 |
120/140 | 120/140 | D126 | 125/106 | 125/100 |
140/170 | 140/170 | D107 | 106/90 | 100/80 |
170/200 | 170/200 | D91 | 90/75 | |
200/230 | 200/230 | D76 | 75/63 | 80/63 |
230/270 | 230/270 | D64 | 63/53 | 63/50 |
270/325 | 270/325 | D54 | 53/45 | 50/40 |
325/400 | 325/400 | D46 | 45/38 | 45/38 |
400/500 | 400/500 | D39 | 38/32 | 38/30 |
500/600 | 500/600 | D33 | 32/26 | 30/20 |
600/800 | 600/800 | D20 | 25/15 | 25/15 |
800/1000 | 800/1000 | D15 | 22/12 | 22/12 |